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Negative buck regulator for Modular Synthesizers
Eurorack systems, and other synth systems, use +-12V supply voltages and up to +-10 V signal voltages. My thought is that some power could be saved by working with lower voltage during the signal processing and, if necessary, amplify it back to +-10 V in the end.
OP-amps typically seem to pull a constant current more or less independent from what supply voltage it has, and likewise for the SSI2164. There are of course other parts in a synth, and those also need to be considered.
Since the current is more or less constant, a linear voltage regulator won't do since the input and output current will be the same (disregarding the quiescent current). Thus, a switch mode power supply might be the thing. Why not a buck?
There are plenty of buck regulators available, but only made for positive input and output voltages. I have yet to find any buck regulators for negative supplies, i.e. "a switch-mode replacement for the 79xx linear regulator".
After some searching of information I have a good hope for (miss)using a normal positive buck-regulator in a non-intended configuration as a negative-input-negative-output buck-converter.
But, before I put too much effort into that, I want to do some comparisons and empirical studies to show that it might actually be beneficial to work with a lower voltage.
Power consumption for a single op-amp and for 10 quad op-amps
The current pulled from the +-12 V is usually what is specified and limits how many modules that can be supplied from the same power supply. But it would be easier to talk about it in power (i.e. wattage) because that is most often what matters and can be compared between different voltage domains.
Buck regulators are usually most efficient over a certain output current. Many buck-regulators brag with a best efficiency just over 90%. There are some regulators that adapt to low loads by switching to PFM-mode, Pulse Frequency Modulation, and can achieve around 80% efficiency down to 1mA and converting 12V down to 3.3V.
The few regulators that I checked the efficiencies for are: MAX17530, MAX17550, TPS629203 and TPS6212x.
I will count with 65% efficiency for 100µA to 1mA, 70% for 1mA - 5mA and 80% for 5mA - 10mA.
For convenience I will decide on the lower choice of supply voltage to be +-3 V.
I will only be looking at quiescent current consumption for now.
The current consumption of OP-amps ranges from a couple of hundred micro-amps up to several milli-amps. For the sake of simplicity I will only look at two models:
| MPN | Current @24V | Current @6V | Current for 10 quads |
|---|---|---|---|
| TL071 | 1 mA | 1 mA | 40 mA |
| OPA186 | 130 µA | 130 µA | 5.2 mA |
And then for the power consumption at different voltages and number of op amps. The input power to the switch regulator will be P = (current @ 3V times 3V) / (regulator efficiency in %)
| OP-amp | Power @+-12V | Input power with +-3V buck | Power saved |
|---|---|---|---|
| TL071 | 24 mW | 8.6 mW | 64.3 % |
| OPA186 | 3.12 mW | 1.2 mW | 61.5 % |
| 40 pcs TL071 | 960 mW | 282.4 mW | 70.6 % |
| 40 pcs OPA186 | 124.8 mW | 39 mW | 68.8 % |
Risks and other considerations
There are also some risks that needs some investigation before this can be deemed a good way forth.
- Noise and EMC. A switch-mode regulator could pollute, not only the module it supplies but also the whole system.
- Higher noise at lower supply levels? Is this a thing? Probably at least worse signal-to-noise ration?
- Higher impact by offset-voltages
- Higher price
